Manufacturing
Downtime on the shop floor is one of the most expensive problems in manufacturing, and most of it is preventable with earlier visibility. We build IIoT dashboards and predictive maintenance models that catch equipment issues before they halt a line, plus the secure integration layers that connect legacy SCADA/PLC systems to modern reporting — without requiring a rip-and-replace of equipment that still works.
25%+
Avg. Unplanned Downtime Cut
10-16 wks
Typical Engagement
1M+/day
Sensor Data Points Ingested
SCADA/PLC
Legacy Systems Integrated
Where Manufacturing Projects Get Stuck
The recurring problems we see in this space — and the approach we take to each one.
Getting real-time visibility into shop-floor production and downtime.
IIoT dashboards that surface live production and downtime data without a supervisor walking the floor to check status.
Predicting equipment failures before they halt production.
Predictive maintenance models built on sensor and machine data that flag degradation before it becomes a failure.
Connecting legacy SCADA/PLC systems to modern reporting tools without ripping them out.
Secure OT/IT network segmentation and integration layers that let legacy equipment feed modern dashboards safely.
Production tracking that doesn't reflect what's actually happening on the equipment in use.
Production tracking systems built to integrate directly with the equipment already on your line, not a generic overlay.
Relevant Services
Frequently Asked Questions
Yes — most manufacturing engagements build an integration and segmentation layer around the existing OT systems rather than replacing them.
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